Industrial Reactors

Chemical reactors are vessels designed to contain chemical reactions. One example is a pressure reactor. The design of a chemical reactor deals with multiple aspects of chemical engineering. Chemical engineers design reactors to maximize net present value for the given reaction.

Designers ensure that the reaction proceeds with the highest efficiency towards the desired output product, producing the highest yield of product while requiring the least amount of money to purchase and operate. Normal operating expenses include energy input, energy removal, raw material costs, labor, etc. Energy changes can come in the form of heating or cooling, pumping to increase pressure, frictional pressure loss (such as pressure drop across a 90° elbow or an orifice plate), agitation, etc.

In Conventional Jackets second shell is installed over a portion of the vessel, creating an annular space within which cooling or heating medium flows. A simple conventional jacket, with no internal components, is generally very inefficient for heat transfer because the flow media has an extremely low velocity resulting in a low heat transfer coefficient. Condensing media, such as steam or Dowtherm A, is an exception because in this case the heat transfer coefficient doesn't depend on velocity or turbulence, but instead is related to the surface area upon which the media condenses and the efficiency of removing condensate. Internals include baffles that direct flow in a spiral pattern around the jacket, and agitating nozzles that cause high turbulence at the point where the fluid is introduced into the jacket.

Limpeted Vessel with Closed Rigid Container is made using graded carbon steel and stainless steel alloy to ensure fine finish and long lasting usage. The Limpeted Vessel is equipped with closed rigid container for effectively holding gases and liquids at different pressure. The Limpeted Vessel is available in a sturdy construction that is easy to operate. Limpeted Vessel with Closed Rigid Container comes in varied shapes and sizes to cater to industrial requirement. PROCESS REACTION VESSEL

Our Multipurpose process reaction vessel, industrial reaction vessel and plants for manufacture of Bulk Drugs and APIs are designed keeping into consideration the various Process Parameters, also including clean-ability & product impurity profile. Based on these data, we analyze the Heat Transfer requirements, Degree of Agitation, Pressure - Temperature Ratings, Space Availability, Surface Finish requirements, Product Properties, HAZOP Studies, Corrosion Allowance etc., to offer an optimum system suiting your application.

We offer following things :

• Offered complete GMP systems with Basic & Process Engineering, Layout & Detail Engineering.
• Also meeting 'C-GMP' Standards and stringent requirements of International regulatory bodies like USFDA etc.
• Designed in accordance with the various international codes for Pressure parts.
• Internal surface finish’ up to 600 Grits with Mechanical / Electro-polishing having Crevice-free Internals to avoid contamination and facilitate thorough cleaning during product changeovers.
• Condenser vapor side is removable to facilitate manual cleaning.
• Pre - insulation for hot and cold service with SS304 cladding.
• Specially designed sealing mechanisms for bearing housing to prevent grease leakage even in a solvent atmosphere .
• Offered Italian Helical gearbox having high efficiency and reputed Mechanical Seal to prevent frequent seal failure resulting in oil leakages, also available with oil leakage collection chamber .
• Offered with various types of agitators such as Anchor, Turbine, MIG, Hydrofoil, Propeller, Helical and Contra mixer etc.
• The Vessel, Receiver, Column & Condensers with bolted openings can be dismantled to facilitate manual cleaning periodically or between product changeovers.
• The Nozzle & the Reflux line connections can be provided with Sanitary Triclamp, DIN, SMS, IDF or flange ends as specified by the user.

Material of Construction (MOC) Offered : - CS (IS 2062 Gr A/B, SA 516 Gr 60/70, BQ), SS 316, SS 304, SS 316 L, SS 304 L. SS 310, MONEL, INCONEL, TITANIUM, HASTALLOY, PP/FRP ETC.